Profile & Custom Extrusions

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Profile Extrusion

Profile extrusion is a continuous high-volume manufacturing process where a polymer material, enriched with the desired additives, is melted and pushed thru a die supported by a source of air to allow the hollow product to maintain its inside shape and not collapse in a vacuum. Continuous shapes in varying lengths can be produced quickly and efficiently. Various wall thicknesses, colors, textures and material modifications are available. We build our extrusion dies, calibrators, and plates in-house for quick turnaround and fast adjustments. Two or more machines can be used to feed a single die head in order to create multiple material components (e.g. combination of colors, functional materials, hard/soft combinations etc.). Custom materials and additives give the part additional performance characteristics, such as fire resistance, durability, anti-friction, or conductivity properties.

Profile Extrusion Capabilities
  • Rigid Profile Extrusions
  • Flexible Profile Extrusions
  • Dual-Hardness Extrusions
  • Clean Environment / Clear Material Extrusions
  • Multi-Material Extrusions (2K, 3K)
  • Shapes up to 10”/25 cm diameter/cross-section
  • Shapes down to 0.4”/10 mm
  • High- and Low Volume Runs 
Materials for Profile Extrusion
  • All Thermoplastic Materials, no PVC. Most common materials are PC, PA12, TPU, TPE, PMMA, HIPS, ABS, PA11 and others.
Application Examples
  • Recreational products
  • Tubing
  • Sealing sections
  • Edging
  • Automotive
  • Marine
  • EV Cooling
  • Telecommunications
  • Irrigation
  • Medical
  • Agriculture
  • Magnetic
Secondary Operations
  • Ultrasonic Welding
  • Close Tolerance Cutting 
  • Hole Drilling
  • CNC Routing
  • PVD Coating
  • Anti-Scratch / Hardcoat (Temperature or UV triggered)
  • Assembly
  • Electronics Integration

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